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Design and Fabrication of Multiphase Composite Ceramic Tool Materials

Xu Chonghai,Ai Xing

Strategic Study of CAE 2001, Volume 3, Issue 3,   Pages 71-74

Abstract: computer aided design of the ceramics are two significant trends in the development of the advanced ceramiccompositions of the multiphase composite ceramic tool material with the combination of both theoreticalThen, an advanced Al23—SiC-(W,Ti)C multiphase composite ceramic cuttingtool material is fabricated with hot pressing technology.tool materials.

Keywords: ceramic tool material     multiphase composite     material design     model     mechanical property    

Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Strategic Study of CAE 2000, Volume 2, Issue 11,   Pages 40-51

Abstract:

The cutting technique is the most widely used technology in machining field and the focus of the majorityof cutting technology research has been directed toward high-speed machining.They include mainly the fundamental theory of high-speed machining, new system for development of ceramiccutting tool materials as well as the theories and techniques of electrical-discharge grinding machining

Keywords: high efficiency machining     high-speed machining     ceramic cutting tool material     electrical-discharge grinding    

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 1,   Pages 81-88 doi: 10.1007/s11465-019-0561-y

Abstract: Friction modeling between the tool and the workpiece plays an important role in predicting the minimumcutting thickness during TC4 micro machining and finite element method (FEM) cutting simulation.In this study, a new three-region friction modeling is proposed to illustrate the material flow mechanismclearance faces of the tool; and predict the stagnation point location and the minimum cutting thicknessthe proposed friction model illustrates the relationship between the normal and sheer stress on the tool

Keywords: tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

Edge preparation methods for cutting tools: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0766-y

Abstract: Various edge preparation methods have been proposed for different tool matrix materials, geometries,This study presents a scientific and systematic review of the development of tool edge preparation technologyedge with cutting performance, are briefly introduced.Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removedFinally, the future development direction of tool edge preparation technology is prospected.

Keywords: edge preparation method     preparation principle     cutting edge geometry     edge characterization     tool performance    

Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 2,   Pages 111-119 doi: 10.1007/s11465-009-0020-2

Abstract: Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the pathA study has also been performed regarding the effect of the knife tip geometry on the cutting notch of

Keywords: rapid prototyping     laminated object manufacturing     knife-cutting     tracing error    

NC flame pipe cutting machine tool based on open architecture CNC system

Xiaogen NIE, Yanbing LIU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 2,   Pages 147-152 doi: 10.1007/s11465-009-0025-x

Abstract: Based on the analysis of the principle and flame movement of a pipe cutting machine tool, a retrofitNC flame pipe cutting machine tool (NFPCM) that can meet the demands of cutting various pipes is proposedemphasizes on the NC system structure and the method for directly creating the NC file according to the cutting

Keywords: flame pipe cutting     flame incision tracks     CNC     open architecture CNC system    

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0729-8

Abstract: When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must beHowever, given that the straight blade is a nonstandard tool, the existing computer-aided manufacturingtool location point and tool axis vector conversion from the flat end mill to the straight blade.algorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cuttingTherefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting

Keywords: honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

Research on the dynamic mechanical characteristics and turning tool life under the conditions of excessively

Genghuang HE, Xianli LIU, Fugang YAN

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 3,   Pages 329-334 doi: 10.1007/s11465-012-0303-x

Abstract:

The dynamic mechanical characteristics of excessively heavy-duty cutting were analyzed based on thecutting experiments with 2.25Cr-1Mo-0.25V steel used in hydrogenated cylindrical shells.processes, the model of dynamic shearing force in the cutting area was established.However, the experimental results showed that the dynamic shear flow stress in the cutting area greatlyThe heavy-duty cutting tool was damaged in the form of a shearing fracture.

Keywords: extreme loading cutting     shear flow stress     dynamic cutting force     fatigue fracture    

Tool path strategy and cutting process monitoring in intelligent machining

Ming CHEN, Chengdong WANG, Qinglong AN, Weiwei MING

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 232-242 doi: 10.1007/s11465-018-0469-y

Abstract: A central technology of intelligent machining—the cutting process online monitoring and optimizationIn this research, the cutting process online monitoring and optimization in jet engine impeller machiningResults show that intelligent tool path optimization and cutting process online monitoring are efficient

Keywords: intelligent machining     tool path strategy     process optimization     online monitoring    

Real-time tool condition monitoring method based on temperature measurement and artificial neural network

Frontiers of Mechanical Engineering doi: 10.1007/s11465-021-0661-3

Abstract: Tool failures in machining processes often cause severe damages of workpieces and lead to large quantitiesof loss, making tool condition monitoring an important, urgent issue.Here, a real-time tool condition monitoring method integrated in an in situ fiber optic temperatureA thermal simulation is conducted to investigate how the fluctuating cutting heats affect the measuringtemperatures, and an intermittent cutting experiment is carried out, verifying that the apparatus can

Keywords: tool condition monitoring     cutting temperature     neural network     learning rate adaption    

Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 4,   Pages 417-426 doi: 10.1007/s11465-012-0343-2

Abstract: During machining, the obtaining cutting force is an important aspect.The present investigation deals with the study and development of a cutting force prediction model forThe process parameters considered include cutting speed, feed rate and depth of cut.The predicted values radial cutting force model is compared with the experimental values.

Keywords: UD-GFRP     ANOVA     radial cutting force     PCD tool     Taguchi method     regression analysis     simulated annealing     multi    

Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 2,   Pages 187-200 doi: 10.1007/s11465-013-0262-x

Abstract: conditions and tool geometry on the cutting forces in the turning of the unidirectional glass fiber reinforcedIn this experimental study, carbide tool (K10) having different tool nose radius and tool rake angleIt is found that the depth of cut is the cutting parameter, which has greater influence on cutting forcesThe effect of the tool nose radius and tool rake angles on the cutting forces are also considerably significantThis model proved to be highly preferment for predicting cutting forces.

Keywords: unidirectional glass fiber reinforced plastics (UD-GFRP) composites     machining     cutting forces (tangential     feed and radial force)     ANOVA     regression modeling     carbide tool (K10)    

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

Frontiers of Mechanical Engineering 2008, Volume 3, Issue 2,   Pages 175-179 doi: 10.1007/s11465-008-0022-5

Abstract: The cutting heat dissipation in chips, workpiece, tool and surroundings during the high-speed machiningdissipated in the workpiece and tool, respectively.The temperature variations of the water, chips, workpiece, tool and surroundings during the closed high-speedThus, the cutting heat dissipated in each component of the cutting system, total cutting heat and heatthe total cutting heat flux with the power resulting from the main cutting force.

Keywords: cutting system     medium     temperature     flux     tool    

Coupling evaluation for material removal and thermal control on precision milling machine tools

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 1,   Pages 12-12 doi: 10.1007/s11465-021-0668-9

Abstract: However, previous research merely regarded the material removal (MR) energy as useful energy consumptionHence, the cutting energy efficiency model considering the coupling relationship is established basedExperimental study indicates that TC is the main energy-consuming process of the precision milling machine toolThe forced cooling mode of TC results in a 7% reduction in cutting energy efficiency.

Keywords: machine tools     cutting energy efficiency     thermal stability     machining accuracy     coupling evaluation    

Variable eccentric distance-based tool path generation for orthogonal turn-milling

Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 4,   Pages 352-366 doi: 10.1007/s11465-015-0361-y

Abstract: The machining error model is first established based on the local cutting profile at the contact line

Keywords: orthogonal turn-milling     variable eccentric distance     local cutting profile     machining strip-width maximization    

Title Author Date Type Operation

Design and Fabrication of Multiphase Composite Ceramic Tool Materials

Xu Chonghai,Ai Xing

Journal Article

Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Journal Article

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Journal Article

Edge preparation methods for cutting tools: a review

Journal Article

Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Yucheng DING, Changhe LI, Dichen LI, Guoxin YU

Journal Article

NC flame pipe cutting machine tool based on open architecture CNC system

Xiaogen NIE, Yanbing LIU

Journal Article

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Journal Article

Research on the dynamic mechanical characteristics and turning tool life under the conditions of excessively

Genghuang HE, Xianli LIU, Fugang YAN

Journal Article

Tool path strategy and cutting process monitoring in intelligent machining

Ming CHEN, Chengdong WANG, Qinglong AN, Weiwei MING

Journal Article

Real-time tool condition monitoring method based on temperature measurement and artificial neural network

Journal Article

Prediction of cutting force in turning of UD-GFRP using mathematical model and simulated annealing

Meenu GUPTA, Surinder Kumar GILL

Journal Article

Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI

Journal Article

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

Journal Article

Coupling evaluation for material removal and thermal control on precision milling machine tools

Journal Article

Variable eccentric distance-based tool path generation for orthogonal turn-milling

Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI

Journal Article